Improve your overall equipment effectiveness (OEE),
reduce the cost per unit
with real-time control

SCADA HMI IIoT MES

Faceplate transforms your manufacturing process

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REDUCED
IDLE TIME

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BOOSTED
PERFORMANCE

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REDUCED
COSTS

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Current manufacturing challenges

Maintenance operating expenses increases as process equipment becomes more complex

Often most of the regular scheduled maintenance is inefficient due to the lack of information of actual asset conditions

Traditional service models that rely on operators for fault diagnosis can't take action in time in response to process faults and cannot be applied effectively

Without taking into account the actual asset conditions unplanned and emergency maintenance can be very costly and leads to downtime

Faceplate Solutions

1
Providing information

Providing information on the status of assets to prevent unplanned and emergency maintenance. Real-time monitoring of equipment based on the collected data from attached IoT sensors

2
Using machine learning

Using machine learning to create a learning model for predicting potential failures of production system. Advanced analytics and real-time visualization with alerts. Customizable dashboards for monitoring enable you to track the operation of equipment and performance indicators (KPI)

3
HMI

Monitoring, forecasting system, data collection, setting warning thresholds, analytics, warning system, individual settings for requests through programming

4
DaaS product

Customization for individual production, to meet the individual requirements of each customer, allows remotely monitoring equipment condition and status, analyzing operations, data collection, delivering predictive alerts, forecasting, analyzing anomalies and performing the necessary operational actions for troubleshooting

Faceplate Advantages

Improving overall asset availability, reliability and service life

Reducing reliance on operator actions, allows maintenance teams focus on optimization of the production

Maintenance cost optimization. Reducing operating and capital cost

Improve safe operation with machinery and following regulatory compliance rules

Increasing overall equipment effectiveness (OEE) by improving asset management

Reducing the frequency of unplanned and emergency maintenance, reducing downtime due to improved availability and reliability

For whom?

OIL AND GAS
OIL AND GAS

The weekly, monthly, quarterly and a half-yearly specific performance indicators of oil pumping units, pumps can be displayed;
Number of start-ups and shut-downs, operating hours for each type of equipment on a time range;
Costs of electricity and other resources;
Predictive diagnostics, analysis of key parameters to identify deviations from nominal values;
Data collecting, processing and analyzing brings great opportunities to improve the efficiency of the enterprise;

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FMCG

Improving production efficiency by increasing productivity and quality of products, reducing energy consumption;
Increasing overall equipment effectiveness, reduction of defect and food safety risks, reduction of energy costs per unit of production;
Determine the total number of produced units, water and electricity consumption, defect rate. Provide operational active data and historical technological data regarding the status of the technological process;
Provide manufacturing performance indicators for the selected period of time to the dispatching and administrative personnel of the plant;
Create and calculate KPI of the dependency on electricity consumption and production output data;

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DISCRETE MANUFACTURING

Continuous monitoring of events, conditions, and assessing the efficiency the production;
Equipment’s KPI: during each shift is recorded the efficiency of the equipment, the causes of downtime. Loss analysis in a manufacturing plant, the number of defective and quality products with the definition of the defect cause. Analysis of the effectiveness of staff by each shift;
Registration and accounting of manufactured products at the enterprise;
Collected information structured in real-time dashboards and visualizations which keep your team and management informed;

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MINING

Mining and steel companies only use a fraction of the data they collect;
To comply with strict environmental regulations, an artificial intelligence system can be used to reduce the negative impact of harmful processes;
KPI performance calculations for equipment operation. Equipment operation anomaly detection through time series analysis;
Operational display of various technological processes such as crushing, transportation, enrichment, pyro or hydrometallurgy. With obtained data technologists can analyze and adjust the process when calculating material flows;

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ENERGY AND TRANSPORTATION

Analytics at the generation stage, combined with an understanding of the demand for energy produced, allows you to plan the optimal production of electricity;
The platform can monitor the status of equipment and send real-time critical alerts about faults, accidents or anomalies;
Predictive maintenance provides significant economic benefits, and also extends the life of the equipment;
Solving the problem of optimizing transportation time and reducing transportation costs;

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SMART CITY

The platform provides the opportunity to create application cases to solve tasks such as collecting and processing data on analysis of air pollution;
Intelligent control of lighting, heating, ventilation, and air conditioning systems in cities. Urban product management, waste separate storage and recycling;
These technologies improve the quality of life of urban residents;

How does Faceplate work?

SENSORS

collecting data

CONNECTIVITY

sending data

DATA PROCESSING

making data useful

USER INTERFACE

delivering information to user

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